Economy Of Soft Waters

Throughout the Mississippi Valley and in other parts of the United States where municipal water supplies are obtained from artesian wells drilled to the underlying St. Peter or Potsdam sandstone, the water is permanently, and in some localities, both temporarily and permanently hard. This is due to the fact that in those regions the geological formation of the upper strata is limestone, and in percolating through the limestone, the water, which originally was soft, dissolves from rock, carbonates or sulphates of lime or magnesia. The solvent capacity of water for carbonates and sulphates of lime is greater when the water is cold, therefore, deep well waters in limestone regions usually are saturated with lime or magnesia, and when heated in water tanks or boilers to a temperature greater than 140 degrees Fahr., the point of saturation is lowered and lime is precipitated or liberated and forms a hard scale or incrustation in waterbacks and boilers. The effect of boiler incrustation is to shorten the life of a boiler and decrease the efficiency of the apparatus while in service. It is accepted by good authority that:

Table XLII - Dimensions And Capacity Of Jewell Pressure Filters

Size

Connections

Capacity

Area

Height

Space

Bed

Weight (Approximate)

Test

Nominal Diameter, Inches

Supply and Discharge Pipes, Ins.

Washout Pipes Inches

Minimum and Maximum, U S. Gallons

Effective Filtering Surface, Sq. Feet

Extreme Height in feet over all, about

Approximate

Floor Room

Required, Feet

Actual Quantity of

Filtering Material

Cubic Feet

Shipping

Gross Weight of Filter in

Operation, Tons

Pressure

Pounds per

Square Inch

Per

Minute

Per Hour

Per Day 21 Hours

Filter Connections, etc. Pounds

Filtering Material Pounds

12

3/4

1

1 1/4-2 1/2

75-150

1,800-3.600

1/4

6

1 1/2 x 2

2

300

150

1/2

75

18

1

1 1/4

3 1/2 - 7

225-450

5,000-10,000

1 3/4

6

2 x 3 1/2

4

550

350

1

100

24

1 1/4

1 1/2

5-10

300-600

7,000-14.000

3

6

2 1/2 x 3

7 1/2

800

600

1 1/2

100

36

1 1/2

2

11-22

700-1,400

16.000-32,000

7

8

3 x 4

17

1,900

1,400

3

100

48

2

2 1/2

20-40

1,200-2,400

28,000-56,000

12

9

4 x 5

30

2,500

2,500

5

100

60

2 1/2

8

30-60

1.900-3,800

45,000-90,000

19

9

5 x 6

48

4,000

4,000

7

100

72

3

4

45-90

2,800-5,600

65,000-130,000

28

9

6 x 7 1/2

68

5,000

5,600

10

100

84

4

5

63-126

3,800-7,600

90.000-180,000

38

9

7 1/2 x 9

94

7,000

7,800

15

100

96

4

6

83-166

5,000-10,000

120.000-240,000

50

9

9 x 10

120

9,000

10,000

20

100

120

5

6

120-240

7.800-15,600

180,000-360,000

78

9

11 xl2

192

12,000

16,000

35

100

1/16-inch lime scale means a loss of 13 per cent. of fuel. 1/8-inch lime scale means a loss of 22 per cent. of fuel. 1/4-inch lime scale means a loss of 38 per cent. of fuel. 3/8-inch lime scale means a loss of 50 per cent. of fuel. 1/2-inch lime scale means a loss of 60 per cent. of fuel. 3/4-inch lime scale means a loss of 91 per cent. of fuel.

These values are probably a little high, but making due allowance for inaccuracies the table still serves to show the enormous waste of coal due to boiler incrustation.

Incrustation of waterbacks and water heaters not only decreases their efficiency while in service, but is also a source of expense for repairs. In limestone regions waterbacks and heaters become choked with lime and require cleaning at certain intervals of time ranging from one to six months.

In the household, the increased consumption of soap to soften hard water is a further item of expense. The amount of commercial soap required for this purpose, with waters of different degrees of hardness, can be seen by the following table:

Table XLIII - Soap Required To Soften Water

Gallons of Water

Hardness.

Soap

Pounds

Hardness.

Soap

Pounds

Hardness.

Soap

Pounds

Hardness.

Soap

Pounds

12°

Hardness.

Soap

Pounds

16° Hardness.

Soap Pounds

100

0.119

0.357

.476

.952

1.428

1.904

1,000

1.19

3.57

4.76

9.52

14.28

19.04

10,000

11.90

35.7

47.6

95.2

142.8

190.4

100,000

119.00

357.

476.

952.

1428.

1904.

1,000,000

1190.00

3570.

4760.

9520.

14280.

19040.

Many industrial concerns, like breweries, paper mills and laundries require soft water, not only for boiler feed, but also for industrial purposes, and use some modification of the Clark-Porter water softening process.

The Clark process consists of adding lime water to temporarily hard water to remove the carbonates of lime or magnesia. The lime acts upon the bicarbonates in the hard water, releasing the extra carbonic acid gas required to form the bicarbonates, and precipitates the carbonates of lime which are insoluble.

The Porter process consists of adding soda ash to permanently hard water to remove the sulphates of lime and magnesia, and stirring up the treated water with paddles to mix it. When soda ash is added to permanently hard water, it reacts upon the sulphates of lime and magnesia, decomposes them and forms insoluble carbonates which are precipitated.

The reagents generally used in water softening are caustic lime (common quick lime) and soda ash. Other reagents can be used, but the above are generally selected on account of their cheapness and because they are readily obtainable in any market.